Condition Monitoring System

Fuji Multipurpose Analog Monitoring System (MARSYS) works by analyzing the waveform data gathered by MARSYS with a data analysis tool (ProHealth), thereby supporting "visualization" in various ways.
The spindle motor load power of the cutting equipment can be measured to use for "tool diagnosis." It helps to identify abnormal trends and determine the threshold for alarm output, leading to stable operation, reduced tooling costs and a shorter cycle time of the cutting equipment.
It reads waveforms and stops the equipment if any abnormality is detected, such as any "broken tool," "chipping" and "chip getting caught." This can be used to prevent defective products from leaving the factory and other minor problems can be addressed before they grow into major troubles.
Machining waveform data from MARSYS can be gathered and analyzed to realize the optimum cutting state management. Waveform sampling of the limits of the respective tools provides rough indications to allow the tools to be used to their limits. Optimum machining conditions can be identified by converting the respective machining conditions (cutting programs) of the machining center into waveforms. As a result, the machining time and the rotation rate for machining can be adjusted to reduce the cycle time. Chipping of tool tips can be measured, eliminating the need for a "broken tool detection sensor." No downtime and possibly shorter cycle times are the benefits